Our Social Feeds

machinedesigning

In this comprehensive video guide, we will demonst

In this comprehensive video guide, we will demonstrate how to select the appropriate ball screw, planetary reducer, and servo motor for horizontal movement. The video will walk you through the selection process step-by-step, providing useful tips and considerations along the way.

We used Neugart NCP calculation tool for this video.

Progressive lubrication systems are used in machin

Progressive lubrication systems are used in machine industry to deliver precise amounts of lubricant to different points in a machine. These systems consist of a central pump that supplies lubricant to a series of feed lines, which in turn feed individual lubrication points.

Here's how the progressive lubrication system works:

Central Pump: The central pump is the heart of the system. It is usually a motor-driven pump that draws lubricant from a reservoir and delivers it through a network of distribution lines.

Feed lines: The feed lines are a series of pipes or tubes that branch out from the central pump and distribute lubricant to the lubrication points. Each feed line has a metering device, typically a piston or plunger, that dispenses a precise amount of lubricant to the lubrication points.

Lubrication points: The lubrication points are the individual parts of the machine that require lubrication, such as bearings, gears, and chains. Each lubrication point is connected to a feed line and receives a precise amount of lubricant through the metering device.

Monitoring: To ensure that the lubrication system is functioning properly, it is important to monitor the flow of lubricant to each lubrication point. This can be done through visual inspections or by using sensors that detect the presence or absence of lubricant.

Continue to read details: http://www.machinedesigning.com/machine-parts/progressive-lubrication-systems/

#lubrication #progressivelubrication #lubricationsystem #machinemanufacturing #machinedesign

Servo Motor Manufacturers and Market Share Statics

Servo Motor Manufacturers and Market Share Statics

Siemens: Siemens is one of the largest manufacturers of servo motors and controls, offering a wide range of high-performance motors and drive systems. They have a global market share of around 18%.

Rockwell Automation: Rockwell Automation is another major player in the servo motor market, with a market share of around 13%. They offer a comprehensive range of servo motors and drives, designed for a wide range of industrial applications.

Mitsubishi Electric: Mitsubishi Electric is a Japanese multinational company that produces a range of industrial automation products, including servo motors and drives. They have a market share of around 11%.

ABB: ABB is a Swiss-Swedish multinational corporation that offers a comprehensive range of servo motors and drives. They have a global market share of around 8%.

Schneider Electric: Schneider Electric is a French multinational company that offers a wide range of automation and control products, including servo motors and drives. They have a market share of around 7%.

Yaskawa Electric: Yaskawa Electric is a Japanese company that produces a range of industrial automation products, including servo motors and drives. They have a market share of around 6%.

Delta Electronics: Delta Electronics is a Taiwanese multinational company that offers a range of industrial automation products, including servo motors and drives. They have a market share of around 4%.

Parker Hannifin: Parker Hannifin is an American company that produces a range of motion and control technologies, including servo motors and drives. They have a market share of around 3%.

http://www.machinedesigning.com/machine-parts/servo-motor-manufacturers-and-market-share-statics/

#servo #servomotor #statics #servomotorbrand

A coupling connects two parts to transmit rotary m

A coupling connects two parts to transmit rotary motion with a middle part made of polyurethane, metal, or similar material to reduce torsional distortion.The middle parts in the couplings are produced from polyurethane blocks, metal sheet or metal spring and are used to provide flexibility.

Flexible couplings are used to connect two separate shafts on the machine axes. One of these shafts is the driving motor shaft and the other is the screw shaft to be rotated.In some cases, flexible couplings are used to join bar shafts to transfer rotational force over long distances.

It is very important to know the following information while determining the type of coupling to be used;

1-Torque value to be transferred

2-Shaft diameters

3-Connection Type (Clamping Ring/Only Clamping Hub/Clamping Hub with Key)

4-Maximum Rotational Speed (RPM)

5-Maximum allowable backlash and angular displacements

#coupling #flexiblecouplings #machineparts #mechanical #engineering #shaft #machinedesigning

http://www.machinedesigning.com/machine-parts/flexible-shaft-coupling-types

http://www.machinedesigning.com/machine-parts/line

http://www.machinedesigning.com/machine-parts/linear-actuator-types/
Mechanical linear actuators are divided into 4 according to their drive method.

These types can be explained as follows;
Ball Screw type,
Rack-Pinion type,
Belt-Pulley type
Linear Servo Motor type.
#linearactuator #linearmotion #machinedesigning #machine #parts

Support Rail Unit Aluminium Cnc Drilling

Support Rail Unit Aluminium Cnc Drilling

As is known, servo motors are equipment used for p

As is known, servo motors are equipment used for precise positioning and the part that provides precise positioning is the encoder. Motion profiles are performed with the PID control method generally.However, in some cases, the values in the Proportional, Integral or Derivative definitions that provide the PID are not compatible with the system.
#servomotor #noisy #PID #machinery #mechanical #mechanicalengineering www.machinedesigning.com

LM rails are produced in standard length and sized

LM rails are produced in standard length and sized according to need.Standard length LM rails are shorter than the length of the machine in machines with a long travel distance. In this case, LM rails need to be jointed end to end.

#manufacturing #lmrail #linearmotionrail #machinery #linearrail #railcut #railgrind #mechanicalengineering #mechatronics #mechanic #mechanical

http://www.machinedesigning.com/machine-parts/how-to-cut-and-grind-lm-rail-joint/

This is the standard cutting and surface grinding

This is the standard cutting and surface grinding operation for the LM rail. It has to be very precise to have smooth jont faces.

#lmguide #lmrail #linearmotionrail #railcut #railgrind #machine #mechanicalengineer #machinery #manufacturing

Linear guide systems are designed to take the late

Linear guide systems are designed to take the lateral and axial loads on themselves while the load on the machine axes is transferred from one point to another. Here you can see "Popular Linear Guide and Rails Brands" and PDF's. #linearguide #linearrail #linearsystem #linearbearing #THK #Thomson #Hiwin #Rexroth #NSK

http://www.machinedesigning.com/machine-parts/linear-guide-types/

Ball Transfer Units by Mounting Types Ball transfe

Ball Transfer Units by Mounting Types
Ball transfer units are very useful parts for product handling and transfer operations in many types of machines.These load-bearing parts are manufactured in different types according to each job and place of use.We will now examine a few of these assembly and product types together.
First of all, let’s consider the title of ball transfer units according to the assembly types.Commonly used mounting directions are as follows.

Continue to read

http://www.machinedesigning.com/machine-parts/ball-transfer-units-by-mounting-types/

#balltransfer #balltransferunit #balltransferunits #ballroller #ballrollers

Selecting Rack and Pinion According to Machine Typ

Selecting Rack and Pinion According to Machine Types
Many machines manufactured today have a rack and pinion in the drive system.Whether these products are straight or helical, they are very important because of their positioning task.These drive systems are preferred in wood router, metal machining center or laser cutting machines, especially in the X-Y axis. #manufacturing #pinion #machinemunafacturing #rack
http://www.machinedesigning.com/machine-parts/selecting-rack-and-pinion-according-to-machine-types-of-pinion/

Helical Pinion Circularity Measurement The techni

Helical Pinion Circularity Measurement

The technique of measuring the circularity of the helical pinion coupled to the output flange of the gearbox

#helicalpinion #circularity #pinionmeasurement #spurgearhelicalspurgear #measurement #circularitymeasurement

In my previous posts, I said that I will explain t

In my previous posts, I said that I will explain the planet reducer selection, later.As you know, planetary gearboxes have many types produced according to need.Helical gear planet reducers can be used for precise positioning and low operating noise, and straight gear planetary reducers can be used for standard applications.Of course, these definition classifies reducers very simply. Because there are dozens of subspecies according to their use.For this article, let's assume that we know the output torque, the speed of the system and the need for positioning precision. http://www.machinedesigning.com/machine-parts/how-to-size-planet-reducer/ #planetreducer #planetaryreducer #machinedesigning

Ball Screw Manufacturers Do you know more? Please

Ball Screw Manufacturers

Do you know more? Please add yours to comments.

Well Known Mass Manufacturers

THK
SKF
REXROTH
HIWIN
NSK
THOMSON

Other Mass Manufacturers

KOYO
PMI
GTEN
ABBA
NOOK
STAF
NTN-SNR
IKO

Manufacturers Also Making Mass Production but Generally Known for Their Custom Made Products.

SHUTON
BARNES
STEINMEYER
KUGEL MOTION
DYNATECT
ROCKFORD
ISSOKU
HPC
MPS
EMCOR
MICRON
COMPTROL
KURODA
THREAD CRAFT
LINTECH
HELIX LINEAR

#ballscrew #engineering #mechanicalengineering #machinedesigning. http://www.machinedesigning.com/machine-parts/ball-screw-manufacturers/

Now we have started the calculation of vertical mo

Now we have started the calculation of vertical motion. When designing the machine, you need to know that the coefficient of gravitational acceleration will be added to the vertical linear motion calculations.We should also pay more attention to inertia ratio between load and sero motor.

#linearguidesizing #machinedesigning #rackpinion #rackandpinionsizing #servomotorsizing #verticalmotion #engineering

Introduction of Ball Transfer Units Transfer ball

Introduction of Ball Transfer Units
Transfer ball units are machine equipment used in the machinery industry today. Their task is to transfer the loads placed on them with the rotating ball inside.They are generally used in conveyors, in the feeding / part output sections of the machines and in the areas where packaging work is performed.They are produced in three types: ball supported, spring supported and pneumatic supported.Depending on the usage conditions, there are different subtypes as light type, medium type and heavy type.In some cases they are also used as castors and wheels. #balltransferunit #balltransferbearing #transferbearing. http://www.machinedesigning.com/machine-parts/introduction-of-ball-transfer-units/

Ball Screw is a feed screw that turns the radial m

Ball Screw is a feed screw that turns the radial motion into linear motion by making a rolling motion between the screw’s ball channel and the nut’s ball recirculaiton channel.The reason for using it instead of trapezoidal shaft is high efficiency. Due to the ball between the nut and the shaft, the friction effect is less compared to the trapezoidal shaft.

#ballscrew, #ballscrewassembly #ballscrewcalculation #ballscrewsizing #groundballscrew #rolledballscrew #machinedesigning

http://www.machinedesigning.com/machine-parts/introduction-of-ball-screw/

Planetary reducers are used for applications where

Planetary reducers are used for applications where low reduction rate and precision are required.
For more details;
http://www.machinedesigning.com/machine-parts/introduction-of-planetary-reducer/

#planetaryreducer #reducer #gearbox #internalstructure #machinedesigning #engineering

Another drive system for horizontal linear motion

Another drive system for horizontal linear motion in all type of machines. Belt and pulley fast and cheapest way to drive your axis.
#linearaxis #servosizing #linearguide #engineering #linearmotion #engineeringlearning

Load More... Follow on Instagram

In this comprehensive video guide, we will demonstrate how to select the appropriate ball screw, planetary reducer, and servo motor for horizontal movement. The video will walk you through the selection process step-by-step, providing useful tips and considerations along the way.

We used Neugart NCP calculation tool for this video.

Selecting Whole Parts in Single Axis - Horizontal Movement

Linear actuator easy and quick test method.

Linear Actuator Quick Test Method

It’s very important to have right equipments when you are manufacturing machine. If your pinion is assemblied to your reducer you must measure your pinion’s roundness. If you want to match your pinion and rack perfectly after assembly, you must check total error after output bearing reducer and pinion get together.

How you measure roundness of helical pinion?

Sometimes ball screw nut’s seals leave it’s place and moves on screw freely. This video shows how you fix seals with setscrew.

Ball Screw Nut Seal Fixing

20 tons ball screw pressure for hole punching. Very dynamic and precise movement because of ground and high lead ball screw.

Hole Punch Machine Ball Screw Movement

Automatic progressive lubrication system test

Progressive Lubrication System Test

Support rail aluminium bar drilling.

Support Rail Unit Aluminium Profile Drilling

Run-out machined ball screws can make excessive noise or deform the ball screw nut too quickly.

Ballscrew End Machining Runout

As is known, servo motors are equipment used for precise positioning and the part that provides precise positioning is the encoder. Motion profiles are performed with the PID control method generally.However, in some cases, the values in the Proportional, Integral or Derivative definitions that provide the PID are not compatible with the system.

Servo motor runs noisy because of wrong proportional gain settings

Load More... Subscribe